Open Engineering (Aug 2025)

Sustainable bio-nanocomposite from lignocellulose nanofibers and HDPE for knee biomechanics: A tribological and mechanical properties study

  • Bettaieb Fedia,
  • Nabhan Ahmed,
  • Shehadeh Mohamed,
  • Fouly Ahmed,
  • ELDeeb Ibrahim Saad,
  • Taha Mohamed

DOI
https://doi.org/10.1515/eng-2025-0126
Journal volume & issue
Vol. 15, no. 1
pp. 134354 – 211

Abstract

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This study investigates the potential of sustainable bio-nanocomposites for biomechanical knee applications, focusing on the integration of lignin-containing cellulose nanofibers (CNF-L) with high-density polyethylene (HDPE). Twin-screw extrusion and injection molding were used to prepare CNF-L from unbleached, pulped rice straw, which was subsequently incorporated into HDPE at various weight levels (0.5, 1, 1.5, and 2%). The results of the study showed significant hydrophilicity compared to native HDPE, with water contact angle values ranging from 67° to 83°. Significant improvements in both tribological and mechanical properties were observed. In particular, yield strength and hardness increased by 23.4 and 18.5%, respectively, compared to standard HDPE. Tribological performance also improved, with a 20.3% reduction in coefficient of friction and a 53.6% reduction in weight loss. These results highlight the effective role of lignin in improving the tribological properties of bio-nanocomposites. The study demonstrates the potential of HDPE/CNF-L composites as sustainable materials for knee biomechanics applications, offering improved mechanical strength and wear resistance.

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