AIP Advances (Dec 2015)

Enhanced cooling in mono-crystalline ultra-thin silicon by embedded micro-air channels

  • Mohamed T. Ghoneim,
  • Hossain M. Fahad,
  • Aftab M. Hussain,
  • Jhonathan P. Rojas,
  • Galo A. Torres Sevilla,
  • Nasir Alfaraj,
  • Ernesto B. Lizardo,
  • Muhammad M. Hussain

DOI
https://doi.org/10.1063/1.4938101
Journal volume & issue
Vol. 5, no. 12
pp. 127115 – 127115-12

Abstract

Read online

In today’s digital world, complementary metal oxide semiconductor (CMOS) technology enabled scaling of bulk mono-crystalline silicon (100) based electronics has resulted in their higher performance but with increased dynamic and off-state power consumption. Such trade-off has caused excessive heat generation which eventually drains the charge of battery in portable devices. The traditional solution utilizing off-chip fans and heat sinks used for heat management make the whole system bulky and less mobile. Here we show, an enhanced cooling phenomenon in ultra-thin (>10 μm) mono-crystalline (100) silicon (detached from bulk substrate) by utilizing deterministic pattern of porous network of vertical “through silicon” micro-air channels that offer remarkable heat and weight management for ultra-mobile electronics, in a cost effective way with 20× reduction in substrate weight and a 12% lower maximum temperature at sustained loads. We also show the effectiveness of this event in functional MOS field effect transistors (MOSFETs) with high-κ/metal gate stacks.